Marine enginesAnatomy · MarineHow Engines Work

Anatomy · Marine

Anatomy of a giant ship two-stroke

The biggest combustion engines on Earth stand five storeys tall, turn at walking-pace rpm, and are bolted straight to the propeller. This is a section through one cylinder — of up to fourteen.

The drawing catches the engine at its most two-stroke moment: the piston has just reached the bottom, the ring of scavenge ports is uncovered, the exhaust valve overhead is open, and pressurised air is spiralling up the cylinder, shoving the burnt gas out. One power stroke every revolution — that, plus sheer size, is where the power comes from.

Everything odd about the layout — the straight piston rod, the sliding crosshead, the single huge exhaust valve — exists to allow a stroke of 2.5 metres. And the long stroke exists because slow, fat cylinders waste the least heat: these are the most efficient combustion engines ever built, better than 50%.

≈ 14 mengineer, 1.8 mstraight to the propeller — no gearboxstroke 2.5 mcoolerturbocharger12345678910
Cross-section through one cylinder of a crosshead marine two-stroke (Wärtsilä RT-flex96C proportions: 960 mm bore, 2.5 m stroke), drawn at bottom dead centre during scavenging. The engineer at lower left is to scale.